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Eddy Current Inductive probe

This document describes how to use an eddy current inductive probe in Klipper.

Currently, an eddy current probe can not be used for Z homing. The sensor can only be used for Z probing.

Start by declaring a probe_eddy_current config section in the printer.cfg file. It is recommended to set the z_offset to 0.5mm. It is typical for the sensor to require an x_offset and y_offset. If these values are not known, one should estimate the values during initial calibration.

The first step in calibration is to determine the appropriate DRIVE_CURRENT for the sensor. Home the printer and navigate the toolhead so that the sensor is near the center of the bed and is about 20mm above the bed. Then issue an LDC_CALIBRATE_DRIVE_CURRENT CHIP=<config_name> command. For example, if the config section was named [probe_eddy_current my_eddy_probe] then one would run LDC_CALIBRATE_DRIVE_CURRENT CHIP=my_eddy_probe. This command should complete in a few seconds. After it completes, issue a SAVE_CONFIG command to save the results to the printer.cfg and restart.

The second step in calibration is to correlate the sensor readings to the corresponding Z heights. Home the printer and navigate the toolhead so that the nozzle is near the center of the bed. Then run an PROBE_EDDY_CURRENT_CALIBRATE CHIP=my_eddy_probe command. Once the tool starts, follow the steps described at "the paper test" to determine the actual distance between the nozzle and bed at the given location. Once those steps are complete one can ACCEPT the position. The tool will then move the the toolhead so that the sensor is above the point where the nozzle used to be and run a series of movements to correlate the sensor to Z positions. This will take a couple of minutes. After the tool completes, issue a SAVE_CONFIG command to save the results to the printer.cfg and restart.

After initial calibration it is a good idea to verify that the x_offset and y_offset are accurate. Follow the steps to calibrate probe x and y offsets. If either the x_offset or y_offset is modified then be sure to run the PROBE_EDDY_CURRENT_CALIBRATE command (as described above) after making the change.

Once calibration is complete, one may use all the standard Klipper tools that use a Z probe.

Note that eddy current sensors (and inductive probes in general) are susceptible to "thermal drift". That is, changes in temperature can result in changes in reported Z height. Changes in either the bed surface temperature or sensor hardware temperature can skew the results. It is important that calibration and probing is only done when the printer is at a stable temperature.

Thermal Drift Calibration

As with all inductive probes, eddy current probes are subject to significant thermal drift. If the eddy probe has a temperature sensor on the coil it is possible to configure a [temperature_probe] to report coil temperature and enable software drift compensation. To link a temperature probe to an eddy current probe the [temperature_probe] section must share a name with the [probe_eddy_current] section. For example:

[probe_eddy_current my_probe]
# eddy probe configuration...

[temperature_probe my_probe]
# temperature probe configuration...

See the configuration reference for further details on how to configure a temperature_probe. It is advised to configure the calibration_position, calibration_extruder_temp, extruder_heating_z, and calibration_bed_temp options, as doing so will automate some of the steps outlined below.

Eddy probe manufacturers may offer a stock drift calibration that can be manually added to drift_calibration option of the [probe_eddy_current] section. If they do not, or if the stock calibration does not perform well on your system, the temperature_probe module offers a manual calibration procedure via the TEMPERATURE_PROBE_CALIBRATE gcode command.

Prior to performing calibration the user should have an idea of what the maximum attainable temperature probe coil temperature is. This temperature should be used to set the TARGET parameter of the TEMPERATURE_PROBE_CALIBRATE command. The goal is to calibrate across the widest temperature range possible, thus its desirable to start with the printer cold and finish with the coil at the maximum temperature it can reach.

Once a [temperature_probe] is configured, the following steps may be taken to perform thermal drift calibration:

  • The probe must be calibrated using PROBE_EDDY_CURRENT_CALIBRATE when a [temperature_probe] is configured and linked. This captures the temperature during calibration which is necessary to perform thermal drift compensation.
  • Make sure the nozzle is free of debris and filament.
  • The bed, nozzle, and probe coil should be cold prior to calibration.
  • The following steps are required if the calibration_position, calibration_extruder_temp, and extruder_heating_z options in [temperature_probe] are NOT configured:
    • Move the tool to the center of the bed. Z should be 30mm+ above the bed.
    • Heat the extruder to a temperature above the maximum safe bed temperature. 150-170C should be sufficient for most configurations. The purpose of heating the extruder is to avoid nozzle expansion during calibration.
    • When the extruder temperature has settled, move the Z axis down to about 1mm above the bed.
  • Start drift calibration. If the probe's name is my_probe and the maximum probe temperature we can achieve is 80C, the appropriate gcode command is TEMPERATURE_PROBE_CALIBRATE PROBE=my_probe TARGET=80. If configured, the tool will move to the X,Y coordinate specified by the calibration_position and the Z value specified by extruder_heating_z. After heating the extruder to the specified temperature the tool will move to the Z value specified by thecalibration_position.
  • The procedure will request a manual probe. Perform the manual probe with the paper test and ACCEPT. The calibration procedure will take the first set of samples with the probe then park the probe in the heating position.
  • If the calibration_bed_temp is NOT configured turn on the bed heat to the maximum safe temperature. Otherwise this step will be performed automatically.
  • By default the calibration procedure will request a manual probe every 2C between samples until the TARGET is reached. The temperature delta between samples can be customized by setting the STEP parameter in TEMPERATURE_PROBE_CALIBRATE. Care should be taken when setting a custom STEP value, a value too high may request too few samples resulting in a poor calibration.
  • The following additional gcode commands are available during drift calibration:
    • TEMPERATURE_PROBE_NEXT may be used to force a new sample before the step delta has been reached.
    • TEMPERATURE_PROBE_COMPLETE may be used to complete calibration before the TARGET has been reached.
    • ABORT may be used to end calibration and discard results.
  • When calibration is finished use SAVE_CONFIG to store the drift calibration.

As one may conclude, the calibration process outlined above is more challenging and time consuming than most other procedures. It may require practice and several attempts to achieve an optimal calibration.

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